Solutions & Cases

End-to-end solutions proven in real production environments.

Body Panel AI Inspection for a Leading OEM
Automotive · Major Chinese automotive OEM

Body Panel AI Inspection for a Leading OEM

Deployed 14 inspection stations across two body shops to detect dents, scratches and weld defects on hoods, doors and fenders using line-scan cameras and WSG InspectAI.

Results

  • 99.6% defect capture rate
  • 60 inspection seconds reduced per vehicle
  • Zero escapes over 12 months
EV Battery Module 3D Guidance & Inspection
Automotive · Top EV battery manufacturer

EV Battery Module 3D Guidance & Inspection

Provided 3D robot guidance for cell stacking and module assembly along with inline weld and surface inspection, achieving a fully automated battery line.

Results

  • Tact time improved by 25%
  • ±0.15 mm placement accuracy
  • Manual stations reduced by 32
Cold-Rolled Strip Full-Width Surface Inspection
Metal Forming · Large integrated steel group

Cold-Rolled Strip Full-Width Surface Inspection

Installed an upper/lower surface inspection system on a 1,850 mm cold-rolling line, combining line-scan cameras, tailored bar lights and GPU-server inference.

Results

  • 99.2% capture at 600 m/min
  • Complaint rate down 70%
  • Grade sorting fully automated
Solar Cell EL & Appearance Inspection
Photovoltaic · Tier-1 photovoltaic manufacturer

Solar Cell EL & Appearance Inspection

Built an EL + appearance combined inspection cell processing over 8,000 cells per hour, with GPU servers classifying micro-cracks, finger interruptions and stains.

Results

  • 8,000+ cells/hour throughput
  • 99.5% micro-crack detection
  • 3× faster model retraining
Module Final Appearance & Busbar Inspection
Photovoltaic · Global module exporter

Module Final Appearance & Busbar Inspection

Deployed a multi-camera final inspection station for module surfaces, frames, junction boxes and busbar welds, replacing four manual inspection positions.

Results

  • 98.9% overall detection rate
  • 4 manual positions eliminated
  • Full image traceability per module
Humanoid Robot 3D Perception for Factory Tasks
Embodied AI · Humanoid robot startup

Humanoid Robot 3D Perception for Factory Tasks

Integrated the RC200 controller and structured-light cameras on a humanoid robot, enabling bin picking, sorting and machine tending in a pilot smart factory.

Results

  • Perception latency under 50 ms
  • 94% pick success rate
  • 8-hour continuous autonomous operation
Videos

Application Videos

Watch WSG systems at work on real factory floors.

PV Glass Robotic Layout Cell

A six-axis robot with a custom vacuum gripper lays out PV glass panels on the production line, replacing heavy manual handling near high-temperature processes.

3C Product Appearance Inline Inspection

Cameras and WSG vision software inspect consumer-electronics covers on a moving conveyor; results are shown on screen in real time and defective parts are sorted.

Automotive Stamping Part Inspection & Packing

An automated cell inspects stamped body panels and packs qualified parts into bins, achieving unmanned operation downstream of the press line.

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